Consulting Services
Operational Excellence for leaders who need results.
Meet BlackBehr
Todd Blackhurst is an operations and continuous improvement leader with more than two decades of experience helping organizations strengthen how work gets done. An Industrial Engineer and certified Six Sigma Master Black Belt, he has led teams across manufacturing, engineering, and technical service environments, building systems that scale and produce reliable results.
Todd’s career spans global production networks and multi‑site operations, where he has guided organizations through quality system development, workflow redesign, Lean and Six Sigma deployment, project management, and daily management. He is known for integrating people, processes, and data to create clarity, stability, and aligned operational leadership.
In addition to his work with industry teams, Todd is an experienced educator and speaker, delivering STEAM programs and content to students and professional audiences.
As a music enthusiast he has been a member of multiple barbershop quartets and numerous choral groups. Together with his wife, he teaches life skills to young people through weekly music sessions.
Today, Todd leads BlackBehr Consulting, partnering with organizations to improve how work gets done, aligned to their North Star.
Jim Behrens is a 26-year veteran of the high-end computing manufacturing business learning from the ground up to lead and mentor employees across multiple organizations while driving improvements and creating synergies. Jim cut his teeth early on with TQC (Total Quality Control) projects before expanding his knowledge base as a Certified Lean Green Belt helping to transform factories at the front- line level. Jim has studied with Shingijutsu USA and credits them for helping to “open” his eyes to greater possibilities.
Jim believes that continuous improvement doesn’t need to be intimidating, in fact, it can be fun. Teaching others the principle of Kaizen through engaging and challenging simulations helps the folks on the ground level learn that they can accomplish anything. He’s a firm believer that the people doing the job are the best ones to champion improvements in their daily work. If you want an improvement to take hold, you need buy-in from those who will feel the change.
Everything is a process is something that Jim says. Besides his work in CI, Jim is an avid fan of music and a songwriter with well over 100 songs to his credit and a member of ASCAP (American Society of Composers, Artists and Publishers). He is still actively writing, recording and releasing music today. While music is an art and a creative process, it is still a process that can be followed and improved upon.
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BlackBehr delivers operational excellence consulting that improves flow, reliability, and performance across complex environments. With more than two decades of Industrial Engineering, Lean, Six Sigma, and manufacturing leadership, we help organizations eliminate waste, stabilize processes, and build systems that scale. The result is measurable productivity gains, stronger margins, and teams that consistently execute.
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BlackBehr aligns ERP and MRP systems as digital twins of real‑world operations to improve planning accuracy, inventory performance, and on‑time delivery. By integrating system logic with actual workflow behavior, we help organizations reduce variability, strengthen material flow, and make faster, data‑driven decisions.
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BlackBehr helps leadership teams build and execute strategic plans that create clarity, alignment, and measurable results. We translate your North Star into actionable priorities, governance structures, and deployment rhythms that ensure daily work supports long‑term goals. Organizations gain focus, accountability, and a repeatable strategy execution system.
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BlackBehr develops leaders who can sustain high‑performance operations. Through targeted coaching, structured development pathways, and practical advisory support, we strengthen decision‑making, problem‑solving, and operational discipline. Leaders gain the capability and confidence to improve how work gets done every day.